PACELEAD Classic 1,500BPH 5 Gallon Drinking Water Bottling Line
Automatic 1,500BPH 5 Gallon Drinking Water Refill Bottling Factory
- Production Process:
- 1st, staff put empty bottles on conveyor, and the bottles enter the decapper to remove bottle caps.
- 2nd, then enter the rotary external washer clean the external surface of bottles.
- 3rd, the bottles enter the internal washing machine to cleaning the internal surface thoroughly, and ready for refill drinking water and press-on or screw-on a cap tightly.
- 4th, staff check product quality through LED sighting lamp and put the neck label on bottle neck.
- 5th, bottles passing through the label shrinker, laser code printer, the automatic palletizer will put bottled water on a pallet 4 x 4pcs into 3 layers, and the forklift operator is ready to carry them to the warehouse.
- Main Characters:
- Compatible bottle type: 3 Gallon, 5 Gallon, 6 Gallon, 15L, or 20 Liter big PET or PC recycle bottles.
- Water supply: 28.35TPH filling + 8.00TPH rinsing.
- Non-contact quantitative 5 Gallon drinking water filling technology.
- High quality 19 stage internal washing flow chart:
- Main Tech Spec List:
- Adopt 40Cr wear-proof tool steel for decap heads.
- Decap head: 1pc.
- No harm to bottle mouth; No bottle, no decapping.
- Frame material SUS304, Taiwan AirTAC cylinder.
ROTARY EXTERNAL WASHER
- 8pcs bottle shape brushes.
- 3rd recycle water rinsing, water supply from internal washer.
- Heat unit: 1 set.
- Water pump: Grundfos.
- Frame material: SUS304.
INTERNAL WASHING MACHINE
- Capacity: 1,500BPH.
- 8 row x 19 stage (stage time: 18" for each stage movement).
- With automatic bottle feed and unload arm.
- Adopt professional high pressure water saving rinse nozzle, synchronized up and down with the platform to ensure the nozzles insert into bottles, and clean the bottles completely, with no-dead-ends.
- Adopt bottle mouth immerge cup funtion.
- Detergent tank adopts heat insulation layer, temperature detector, and quick liquid recycle pipeline.
- Each water tank has a manhole, with liquid level detector, double filter.
- All pipeline surface in contact with product water are use SUS 316L food grade material.
- With open type stainless steel wiring duct, professionally arranged pipeline, meter, etc. for better maintenance experience.
- Centralized waste water drainage system.
- Water Pump: Grundfos.
- Cylinder: AirTAC.
ROTARY DRINKING WATER FILLING MACHINE
- 12 filling heads, rated filling speed: 1,500BPH.
- Adopt non-contact filling tech, without water overflow.
- Filling volume accuracy: within ±30ml (filling time: 15").
- Adopt SUS316L for part in contact with ozone water, no-dead-ends mirror polish technique, guarantee product quality.
- With ozone concentration detect and alarm device, with ozone volatilize and discharge device.
- Motor: adopt SEW brand, Danfoss inverter control.
- Water pump: adopt Grundfos brand.
- Adopt Simens PLC control, or same level brand product.
- FESTO air cylinder, or same level brand.
- Reserved interface for install 100 class clean room FFU (fan filter unit).
- Air blow type cap conveyor.
- With cap organizer, automatically arrange and feed caps to capper.
- Body material: SUS304.
- 10pcs disinfectant rinsing stage and 6pcs pure water rinsing stage, more than 15 seconds washing for each cap.
- Body material: SUS304, rinsing nozzle and pipe line: SUS316L.
- Rinse pressure: 0.25MPa.
- Adopt stainless steel chain type capping with pneumatic buffer.
LED Sighting Lamp
- Human eyes protection LED light screen.
- 800lux - 1,000lux.
- Adopt soft LED lighting board.
CENTRAL CONTROL SYSTEM
- Plastic coated stainless steel central control cabinet prevent electrical shock to equipment users and protect the contents from the environment.
- Rust-proof, moisture proof, corrosive proof.
- 10 inch touch screen: Siemens.
- PLC: Siemens.
- Pneumatic element: Schneider.
- Low voltage devices: Schneider.
- Frequency converter: LG.
- Voltage regulator: Delixi.
- PVC wiring duct: open type.
- SUS304 frame and 152 x 38.1mm SUS304 chain plate.
- 1.5mm V type SUS304 water tray, each side 80mm wider than conveyer, with centralized drainage pipe.
- Reducing motor for motorized conveyer.
MACHINE DATA & SOFTWARE
- User manual.
- Circuit diagram of the electronic control system.
- PLC control program.
- Warning signs.
- Distribution of 1 year wearing parts for free.
- PACELEAD keep spare parts available for 20 year.
PACELEAD Honored Recommendations - Sample Drinking Water Production Line:
( 40TPH Spring Water Treatment System )